Hello
@Epcot_Imagineer,
I worked on many projects and special events at WDW. At various phases, I worked in Entertainment Production Services, Entertainment Creative Services, and Projection Special Effects, and occasionally got to work for WED / Imagineering and as an outside contractor working on certain elements of “
Laserphonic Fantasy” and “
Illuminations”.
Thank you!
The three primary reasons they could not change to Glycol-based fog systems:
- Fluid was too costly for the amount needed for the continuous cycling x8 fog boxes.
- Could not hug the floor the same as atomized water without the further expense of cooling.
- The fallout from the fluid would cause the same problems the water vapor did, thereby not providing a solution to the root problem - incompatibility of material used for the “floor”.
Although the CO² goes from visible vapor to gas without fallout, it introduces additional costs and complexities:
- Additional costs for monitoring, safety controls, handling, filtration, and increased inspection surface.
- CO² also has the inverse effect of Glycol-based, in that it’s heavier than air and therefore wants to hug only the floor, so a bit of atmospheric fog would still be needed.
In summary, to accomplish the same effect as atomized water, they would need two systems in place, both of which would drive up the daily operating cost, let alone the cost to pull out the existing unused system plus the cost of installing two new systems and, in the end, it wouldn’t have solved the problem that the use of water vapor was causing.
There are times where ice-chilled Glycol fog would do the trick for less money, but that would be for a temporary installation, or road show where the cost factors and cleanup for performer safety were engineered into the design and budget.
Remember that the largest part of the craft is the business. Without the Roys, us Walts would still be in a garage entertaining ourselves.
- Chuck